Selected engineering outcomes from real engagements.
Client names are withheld in line with confidentiality. Each entry below describes the problem, the intervention, and what changed — as faithfully as the engagement allows.
Targeted interventions with provable outcomes.
High-density track record — the kind of intervention a programme remembers because something measurable changed afterwards. Anonymized in line with client confidentiality.
- Inverter peak-load uplift01
Raised the peak operating envelope of a high-voltage EV traction inverter. Built a loss model of the existing design, substituted the power MOSFET to bring losses inside the operating envelope, reviewed the gate-driver stage against the new switching characteristics, and validated the change with double-pulse testing alongside a cooling review run with the mechanical team.
- Low-temperature failure02
Closed a low-temperature failure mode on an electronic product. The trip traced back to a temperature-sensitive component in the input path; the fix was a temperature-compensation arrangement that dropped into the existing footprint, so no board respin was needed. Validated throughout the operating temperature range.
- CAN dropout under load03
Resolved an intermittent CAN dropout that emerged under load. Added common-mode filtering across the CAN bus and the supply paths. Communication held cleanly through the previously problematic operating range.
- Protection-circuit fault04
Diagnosed and corrected a misdesign in a protection circuit on a low-voltage product. The original arrangement was forcing the protection stage into audible-frequency switching with the thermal stress that comes with it. After the rework, the circuit operated as intended — no noise, no overheating.
- Resolver position-sensing05
Designed a resolver-to-digital position-sensing circuit and built a closed-form mathematical model of it in MathCAD. Lab measurements matched the model across signal levels and latency — theory, simulation, and bench results aligned end to end, with measured values inside the expected tolerance band.
- Portable EV charger06
Designed a portable 3.6 kW EV charging station end-to-end — block diagram, schematic, PCB layout, supporting simulation and calculation work — for an EV charging startup. Carried through into prototype, then into the cost-optimization and component-sourcing pass that brought the BOM into target.
- EOL + installation test07
Built an end-of-line validation setup and procedure for an EV charging product line. Plus a small portable tester used by installation technicians to validate units on-site after deployment.
- Bench test platform08
Designed a bench-side validation platform for electronics bring-up and pre-production verification. Single tool with controllable supply outputs, 24 analog measurement channels covering DUT test points, and CAN for in-loop interaction with the unit under test. Designed for channel-count expansion through additional modules. PC interface over USB and Wi-Fi handles test automation and report generation.
- Medical TENS circuit09
Designed a portable TENS (transcutaneous electrical nerve stimulation) circuit for a medical-device customer — schematic, layout, and the supporting electronics analysis.
- Instrumentation analog front-end10
Implemented an analog front-end for a corrosion-monitoring instrument against client-defined measurement requirements. Designed the signal-conditioning chain with deliberate grounding, shielding, and creepage discipline; validated noise, gain, and linearity across the operating range. The OEM integrated the front-end into their instrument.
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